Members
wishing to be Certified Shipping Container Surveyors
who
have not had experience with shipping containers may contact the
home
office for information and certification procedure.
This page lists
inspection criteria used by
this organization
for all shipping containers.
In general, any container used for international transport must have a
valid safety approval plate or "CSC plate". CSC is the abbreviation for
Container Safety Convention.
In order to avoid damage in transit, the container should, however, be
properly inspected before and after packing. [46] recommends the
following inspections:
Outside of container:
-
No holes or cracks in walls or roof.
-
Doors operate properly.
-
Closing devices operate properly.
-
No adhesive labels from the previous cargo, e.g. IMO
placards.
-
For flat racks: stanchions (if ordered) are complete
and correctly fitted. For 40' flat racks: all lashing belts are
present.
-
For open-top containers: roof bows are complete and
correctly fitted.
-
For open-top containers: tarpaulins are undamaged
and fit properly; ends of tarpaulin ropes are undamaged; all roof
eyes are present.
-
For hard-top containers: roof is undamaged, roof locking
mechanism fits and operates properly.
Inside of container:
-
Container is watertight. Test method: enter
container, close both doors tightly and look for incoming light
(e.g. through cracks, holes, door gaskets etc.).
-
Container interior is absolutely dry. (Wipe up any
condensation or white frost in order to avoid corrosion and moisture
damage of the cargo.)
-
Container is clean, free of cargo residues and
neutral in odor.
-
No nails or other protrusions which could damage the
cargo.
Inspection after packing:
-
The container is packed appropriately for the cargo, anticipated
transit stresses and the container.
-
A copy of the packing list is placed in a highly visible
location inside the container (for Customs inspections and the
like).
-
When lumber is used as a packaging material etc., it
may, under certain circumstances, be necessary to comply with the
quarantine regulations of the country of destination and a
phytosanitary certificate or proof that the lumber has been treated
may have to be placed conspicuously in the container. Information
may be obtained from the phytosanitary authorities of the countries
concerned.
-
The doors and, if applicable, roof covering have
been carefully closed. (Strong steel wire cables, padlocks or high
security seals provide protection from cargo theft.)
-
Closures are secured with metal and other seals in
order to reduce the risk of theft (record the seal number).
-
For open-top containers: tarpaulins are correctly
fitted and tarpaulin ropes correctly threaded (Customs-approved
closure).
-
If the cargo is covered with tarpaulins in special
containers: the tarpaulins are securely fastened.
-
Old adhesive labels have been removed.
-
For refrigerated containers with refrigeration unit
and heat table tank containers: the correct temperature has been
set. For refrigerated containers, the temperature recorder is
running and the temperature is displayed.
Unified
Container Inspection & Repair Criteria (UCIRC)
FOR STEEL GENERAL PURPOSE
CONTAINERS
(For use at all container
interchanges)
Revision 3
21 April 2004
1.1 GENERAL
- These criteria are
designed for use at all container inspections;
The criteria
should not vary between an in-service and on / off hire survey
inspection and should be accepted on a universal basis by shipping
lines, container leasing companies and container operators
supporting these criteria for all general worldwide container
interchanges;
- Items not
specifically detailed in the criteria are covered by this general
introduction only if they require repair;
- Any user of these
criteria requiring a standard above that detailed in the criteria
should negotiate directly with the depot and/or owner / operator
concerned;
- The tolerances /
permitted damages listed are not the minimum necessary to meet basic
safety requirements but are selected to ensure the container is
serviceable while minimizing the need for repair and thereby
preserving asset life; and
- The repair method
selected should be the most economical and suit the particular
repair location.
1.2 ACCEPTABLE
DAMAGE
This is defined as
damage that is not to be repaired and includes:
- All flange damage
except damage to weld connections;
- Deformation of
structural members up to ISO +10mm on the side face and ISO +5mm on
the end face; and
- Previous repairs
should not be reworked unless the structural integrity of the
container is compromised or it is unsuitable for cargo.
1.3 NON-ACCEPTABLE
DAMAGE
This is defined as
damage that must be repaired because:
-
The International
Convention for Safe Containers, 1972, as amended (CSC) is violated
and container safety is affected;
-
The Customs Convention
is violated;
-
There is a reduction
in the internal height dimension by more than 70mm and/or the
internal width / length dimension by more than 50mm;
-
The container is
unsuitable for cargo;
-
Cracks in welds are
present unless otherwise stated; and
-
Corrosion, not due to
paint failure, which causes loss of structural integrity.
1.4 WEAR & TEAR
This is defined as
unavoidable change or deterioration of the condition of the container
brought about by routine operational use and includes:
-
General paint
deterioration;
-
Deterioration of door
gaskets and fittings;
-
Deterioration of door
fixings arising from deterioration of doors;
-
Flooring
de-laminations resulting from routine cargo loading and unloading
cycles.
1.5 MANUFACTURING
DEFECTS
- Manufacturing
defects or suspected manufacturing defects are to be reported to the
owner.
2
MAIN STRUCTURAL COMPONENTS
COMPONENT |
DAMAGE |
RECOMMENDED REPAIR METHODS |
2.1 RAILS, HEADERS &
SILLS |
Top side rail |
Holed, cut, torn,
broken, cracked
Deformation in excess
of 30mm |
Weld or straighten, or
straighten and weld, or insert, or section, or renew |
Bottom side rail – web
Flange |
Holed, cut, torn,
broken, cracked
Deformation in excess
of 50mm
Cracks or tears which
extend into web radius |
Weld or straighten, or
straighten and weld, or insert, or section, or renew
Weld or straighten and
weld |
Front & rear headers |
Holed, cut, torn,
broken, cracked
Deformation in excess
of 40mm |
Weld or straighten, or
straighten and weld, or insert, or section, or renew |
Front & rear sill |
Holes, cut, torn,
broken, cracked
Deformation exceeding
50mm
|
Weld or straighten, or
straighten and weld, or insert, or section, or renew |
2.2 POSTS |
Corner posts
Corner castings |
Holed, cut, torn,
broken, cracked
Dents exceeding 20mm
Bend, bow or
deformation, if exceeding outer faces of corner castings by
+5mm on end face or +10 mm on side face
Cracked, deformed,
broken
Deformation
preventing correct twist lock operation |
Weld, or straighten and
weld, or insert or renew
Straighten, or insert
or renew
Straighten, or
insert or renew
Replace
Replace |
2.3
FLOOR UNDERSTRUCTURE |
Fork lift pocket &
goose neck tunnel assembly
|
Top plate separation
from floor in excess of 10mm or floor screws ineffective
Web holed, cut, torn,
or cracked in excess of 500mm or extending into a weld
connection
Lower flange
connection to bottom side rail, holed, cut, torn, cracked
extending into web radius
Web deformation
below line of corner castings
Top plate pushed up
in excess of 50mm, cut, torn or broken
Strap broken,
cracked, cut, torn, missing |
Straighten or weld, or
straighten and weld, or insert, or renew
Weld, or straighten and
weld, or insert, or renew
Weld, or straighten and
weld, or insert, or section or renew
Straighten, or
straighten and weld, or insert, or renew
Straighten or weld, or
straighten and weld, or insert, or renew
Weld, or straighten and
weld, or replace |
Cross members |
Web holed, torn,
broken, cracked, cut, missing
Web deformed in excess
of 75mm
Web upper flange
separated from floor by more than 10mm
Bowed up by more
than 50mm or below line of corner castings |
Weld, or straighten and
weld, or insert, or renew
Straighten, or renew
Straighten and refix,
or renew
Straighten, or renew |
3
OTHER COMPONENTS
COMPONENT |
DAMAGE |
RECOMMENDED REPAIR METHODS |
3.1 FLOOR |
Floor planks and panels |
Gouge greater than 15mm
deep irrespective of length
Gouge more than 6mm
deep and greater than 150mm wide irrespective of length
Delamination or
other damage (affecting floor strength)
Difference in height
between adjacent
planks / panels greater
than 10mm
Holes other than
nail holes |
Section or renew
Section or renew
Replace if structural
Refasten
Plug (maximum 25mm
dial.) |
Floor fastenings |
Protruding
Three or more adjacent
broken / loose, missing fasteners |
Refasten
Refasten or replace |
3.2 DOORS |
Door
|
Holed, cut, torn,
broken, cracked component or weld, or deformation affecting
security and operation of doors
Missing / broken or
loose parts which affect door operation or water tightness |
Weld or straighten, or
straighten and weld, or patch, or insert, or renew
Replace or repair |
J Bars |
If interfering with
door operation |
Weld or straighten, or
straighten and weld, or insert |
Data plates |
Loose or missing plates |
Refasten or replace |
3.3 PANELS |
Side / front /roof
panels including header plate |
Dents into cube which
reduce the internal width by more than 50mm from the inner
corrugation including multiple dents, or 70mm from the floor
to the roof inner corrugation
Holed, torn or cut
Dents exceeding the
outer face of corner castings + 40mm |
Straighten, or
straighten and weld, patch, insert or renew
Weld, or straighten and
weld, patch, or insert
Straighten, or
straighten and weld, or patch, or insert |
4 OTHER
ITEMS
COMPONENT |
DAMAGE |
RECOMMENDED REPAIR METHODS |
Lashing rings |
Broken, cracked or
missing or non functional |
Weld, or replace, or
straighten |
Surfaces |
Glue (Sticky)
Odor, infestation,
debris, contamination that can be transferred
Vents blocked,
loose, damaged and not weather tight, missing
Graffiti / foreign
markings
- offensive / possibly
offensive |
Clean and/or paint
Clean and/or remove
Repair/replace
Repair / remove |
ISO decals |
Missing or illegible |
Replace |
Rain gutters |
Damage affecting door
operation or exceeding outer face of corner castings
+10mm |
Straighten or remove |
Hazardous labels |
Remaining on panels |
Remove |
|